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Mansory perfects Mercedes’ power and luxury

12 December, 2014

When 430kW (577hp) isn’t quite enough in a road car, you add more power. This is exactly what German tuning powerhouse, Mansory, has done. They didn’t just add a small increase in power however, they went the full monty in typical Mansory fashion

Tuning companies the world over have been modifying production models for as long as we can remember. Some go to much wilder extremes than others and Mansory is no stranger to this. Mercedes-AMG released the S63 and S65 to destroy the competition in their chosen class, which is of course, high-performance luxury. The S63 featured a 5500cc bi-turbo V8 engine able to produce 430kW (577hp) and 900Nm (664lb ft) of torque, propelling it to 100km/h in 3.8 seconds — also thanks to the clever all-wheel drive transmission. The S65, the big brother to the S63, featured an even larger engine, a bi-turbo V12, that produces 463kW (621hp) and 1000Nm of torque, which is nothing to laugh at.

Just when you thought AMG had crushed the competition with this kind of power and luxury, Mansory decided to one up them in both of the categories it excels in currently, as well as add a heap more power and added luxuries. The real news is the horsepower. Mansory has released two ‘M’ kits tailored to two different markets; the insane and the more insane. The M800 kit, the slowest of the two, produces 588kW (789hp) at 4750 rpm and 1200Nm (885lb-ft) of torque, which is available from 1700–3500 rpm — more than the S65 V12 twin-turbo produced. This added power and torque enables this 2000kg sedan to reach 100kph in 3.6 seconds — the exact same time as the 2007 Nissan Skyline GT-R R35.

Mansory also thought it would be a jolly idea to release the M1000 kit to the masses (or the select few who can afford one), which pumps out a whopping 735kW (986hp) and 1400Nm (1032lb-ft) of torque. It wasn’t just a case of bolting larger turbochargers to this model to get the power up that high. The Mansory-tuned V8 features new connecting rods, big end bearings, a stronger crank, larger turbochargers, and redesigned exhaust manifolds. The 0-100kph times are now down at 3.2 seconds, which rivals most super cars currently on the market. Top speed in both models is electronically limited to 300kph, which it will do with ease.

The exterior also received an overhaul and now sports a demonic aero kit, which includes a redesigned front bumper with daytime running LED lights, a rear diffuser, a new bonnet, new side skirts, and carbon-fibre components such as the rear spoiler, mirror caps, front lip, and rear apron. New wheels were also chosen to complete the look — massive 22-inch multispokes with Vredestein tyres.

The interior received a few changes including a newly designed steering wheel, aluminium pedals, leather floor mats, and illuminated door sill trims. Mansory did mention special items can be requested before the order is made, but the buy price is likely to increase.

Coaching from the bench: Casting plastic knobs and rubber parts

16 July, 2026

Casting rubber items is simple if you have a good original to work with. The item doesn’t have to be perfect. You can use plasticine to smooth out cracks, and you can even make whole prototypes out of low-fire modelling clay available from craft stores if you need to. Prototypes can also be made of wood or metal.
You will need mould dams to contain the liquid urethane moulding solution until it cures. You can build boxes out of strips of wood, but I have found that small plastic boxes and bowls such as those you would use for leftovers in your fridge work well if you spray them with a mould release agent.
Temperature is important to the chemical processes involved, so work in an area that can be maintained at around 20 degrees. You will also need adequate ventilation because the fumes can be dangerous to breathe. And you will want to wear latex gloves to protect your hands.

Fraser Cars – low flying into the fourth decade

10 July, 2026

With almost three and a half decades under its belt, Fraser Cars is one of New Zealand’s longest-surviving car manufacturers. The company first opened its doors for business in 1988, during the boom time for kit manufacturers. During the ’80s, around 40 different companies were building kits and turnkey cars for this niche market. Of those, only Fraser and Almac Cars (established 1981) are still in business today.
Most of the new kit car companies were killed off in the cradle by the threat of new legislation that never eventuated and definitively by the sudden availability of high-performance Japanese cars when the floodgates to second-hand imports were opened. The now long-retired founder of the company, Neil Fraser, first came across Lotus Seven replicas while racing Lotus Cortinas in the early ’80s. He regularly found himself racing against a little Caterham, a Lotus Seven–styled car built in England. He was very impressed by its simplicity and handling. In 1986 Fraser built his own Lotus Seven–type car, using the knowledge he had gained from several close looks at the Caterham.