Watch Captain Slow reassemble the oddly charming Honda Monkey Z50

17 January, 2017

 

He may be an old bloke from the UK, but James May is a much-loved former automotive presenter of Top Gear, and current presenter of Grand Tour, characterized by doing loud things with powerful cars.

Although often found inside something luxuriously European, ‘Captain Slow’ — as he is referred to by his long-time co-stars Jeremy Clarkson and Richard Hammond — has an unwavering love for Honda motorbikes. Who would have guessed?

This is brought out on The Reassembler, where May trades fast cars and crazy adventures for a backyard shed-esque workspace and the slow slog of putting back together a series of components. 

In the episode below, the vehicle in question is a Honda Z50 Monkey — oddly satisfying to watch if you ask us. There’s something rather charming about watching May transform 303 pieces of Honda engineering to form a well-rounded machine.

Originally created as a kids ride at Honda’s Tama Tech amusement park near Tokyo, it quickly became an unexpected hit with adults, too. The name Monkey stemmed from the resemblance to circus monkeys when perched atop the small bike.

Honda utilized the sales opportunity and developed them for public use. From then on, the Monkey has always had a surprisingly strong following in the UK, and with a host that is equally as fond of such creations, this odd little piece of internet video is pure viewing goodness.

Coaching from the bench: Casting plastic knobs and rubber parts

Casting rubber items is simple if you have a good original to work with. The item doesn’t have to be perfect. You can use plasticine to smooth out cracks, and you can even make whole prototypes out of low-fire modelling clay available from craft stores if you need to. Prototypes can also be made of wood or metal.
You will need mould dams to contain the liquid urethane moulding solution until it cures. You can build boxes out of strips of wood, but I have found that small plastic boxes and bowls such as those you would use for leftovers in your fridge work well if you spray them with a mould release agent.
Temperature is important to the chemical processes involved, so work in an area that can be maintained at around 20 degrees. You will also need adequate ventilation because the fumes can be dangerous to breathe. And you will want to wear latex gloves to protect your hands.

Fraser Cars – low flying into the fourth decade

With almost three and a half decades under its belt, Fraser Cars is one of New Zealand’s longest-surviving car manufacturers. The company first opened its doors for business in 1988, during the boom time for kit manufacturers. During the ’80s, around 40 different companies were building kits and turnkey cars for this niche market. Of those, only Fraser and Almac Cars (established 1981) are still in business today.
Most of the new kit car companies were killed off in the cradle by the threat of new legislation that never eventuated and definitively by the sudden availability of high-performance Japanese cars when the floodgates to second-hand imports were opened. The now long-retired founder of the company, Neil Fraser, first came across Lotus Seven replicas while racing Lotus Cortinas in the early ’80s. He regularly found himself racing against a little Caterham, a Lotus Seven–styled car built in England. He was very impressed by its simplicity and handling. In 1986 Fraser built his own Lotus Seven–type car, using the knowledge he had gained from several close looks at the Caterham.